| Definition |
A master link is a large steel connecting link positioned at the top of a chain, wire-rope, or synthetic-sling assembly. |
It connects the lifting assembly to a crane hook, shackle, or other approved lifting connection. |
Use only a link designed and rated for overhead lifting; do not use an ordinary hardware or decorative link. |
| Common assembly types |
Single master link, master link with sub-links, and master-link assemblies for two-leg, three-leg, or four-leg slings. |
The configuration determines how many sling legs are connected and how the load is distributed. |
Confirm that the link, sub-links, hooks, and sling legs are compatible and individually rated. |
| Identification marking |
The marking should normally identify the rated capacity or WLL, size or grade, traceability information, and sometimes the applicable standard or manufacturer code. |
The marking is the primary reference for selecting the correct lifting capacity. |
Remove from service if the WLL or required identification is missing, unreadable, or inconsistent with the inspection record. |
| Load limit principle |
The assembly WLL is limited by its weakest load-bearing component and by the configuration used. |
A high-capacity master link cannot increase the WLL of an undersized sling, hook, shackle, or connector. |
Use the lowest applicable WLL after considering angle, hitch type, edge contact, temperature, and any visible damage. |
| Two-leg sling angle: 90° above horizontal |
Ideal leg tension factor: 0.500 × the total load per leg. |
For a 1,000 kg evenly shared load, each leg carries approximately 500 kg before other derating factors. |
Verify that each leg and every connection has sufficient WLL for the calculated tension. |
| Two-leg sling angle: 60° above horizontal |
Ideal leg tension factor: approximately 0.577 × the total load per leg. |
For a 1,000 kg evenly shared load, each leg carries approximately 577 kg before other derating factors. |
Keep the angle within the limits specified by the lifting plan and sling documentation. |
| Two-leg sling angle: 45° above horizontal |
Ideal leg tension factor: approximately 0.707 × the total load per leg. |
For a 1,000 kg evenly shared load, each leg carries approximately 707 kg before other derating factors. |
Treat the increased leg tension as a critical design consideration; do not assume equal sharing in an unbalanced load. |
| Two-leg sling angle: 30° above horizontal |
Ideal leg tension factor: 1.000 × the total load per leg. |
For a 1,000 kg evenly shared load, each leg carries approximately 1,000 kg before other derating factors. |
Avoid shallow angles unless specifically engineered and approved; leg forces rise sharply as the angle decreases. |
| Pre-use visual inspection |
Inspect before every shift or use, and after an event that could affect condition. |
Checks should cover cracks, nicks, gouges, bends, twists, excessive wear, corrosion, heat damage, and distorted openings. |
Quarantine any suspect component until a competent person completes an evaluation. |
| Connection and hook check |
The master link must sit correctly in the hook bowl, without point loading on the tip or forcing the hook open. |
Correct seating helps maintain the intended load path and reduces bending or side loading. |
Do not load a master link on a hook point, latch, sharp edge, or incompatible connector. |
| Load balance |
Angle calculations assume a symmetrical load with equal leg sharing; real loads may be eccentric or flexible. |
The center of gravity must be identified before lifting to prevent tilting, shifting, or shock loading. |
Use a qualified lifting plan for offset, flexible, unusually shaped, or unknown-weight loads. |
| Forbidden loading conditions |
Shock loading, dragging, side loading, tip loading, sudden stops, and lifting personnel are outside normal safe use. |
These conditions can create forces substantially greater than the static load. |
Stop the lift and correct the setup; never exceed the rated configuration. |
| Periodic inspection |
The interval should be based on applicable regulations, site procedures, frequency of use, severity of service, and inspection history. |
A competent person should perform a documented thorough inspection at the required interval. |
Record the date, identification, findings, corrective action, and release or quarantine decision. |
| Removal criteria |
Remove the link for cracks, permanent deformation, severe corrosion, heat damage, unauthorized welding, excessive wear, or a defective connection. |
Damage can reduce cross-sectional strength and change how forces flow through the link. |
Do not straighten, weld, grind, or repair a load-bearing master link unless an approved repair procedure specifically allows it. |
| Cleaning and corrosion control |
Keep components free from dirt, chemicals, salt deposits, and moisture that can conceal or accelerate damage. |
Cleaning improves inspection accuracy and helps preserve the surface condition. |
Use a compatible cleaning method, dry thoroughly, and apply only approved corrosion protection where required. |
| Storage practice |
Store rigging off the floor in a clean, dry, well-ventilated area away from chemicals, welding sparks, sunlight, and impact hazards. |
Proper storage reduces corrosion, mechanical damage, and accidental misuse. |
Keep inspected and quarantined equipment physically separated and clearly identified. |
| Operator competence |
Users should understand WLL, sling angles, center of gravity, inspection criteria, communication signals, and exclusion zones. |
Safe rigging depends on both equipment condition and correct selection, assembly, and operation. |
Only trained and authorized personnel should select, inspect, connect, and direct lifting operations. |